KM Deposition Archives - F-18 Super Hornet Main Landing Gear Wheel Repair https://blog.f18.inovati.com/category/km-deposition/ Real Time Progress of an Aircraft Sustainment Effort Tue, 05 Mar 2024 22:08:18 +0000 en-US hourly 1 https://wordpress.org/?v=6.6.2 230651932 The Solution https://blog.f18.inovati.com/2024/03/05/the-solution/ https://blog.f18.inovati.com/2024/03/05/the-solution/#respond Tue, 05 Mar 2024 19:43:53 +0000 https://blog.f18.inovati.com/?p=27 Remove damaged material from otherwise serviceable wheels and replace this material with a specially engineered metal matrix composite. Repair Steps

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Remove damaged material from otherwise serviceable wheels and replace this material with a specially engineered metal matrix composite.

Repair Steps

  1. A lathe is used to remove the damaged material from the shell hub
    • Both the inboard and outboard hubs may be repaired
  2. The hub is built back up to slightly over nominal dimensions
  3. Final machining is carried out on a lathe
  4. Wheel bearings and seals are reinserted
  5. Wheel returns to service.
  6. Repair can be reapplied for future damage

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KM Repair of Flight Hardware https://blog.f18.inovati.com/2024/03/05/km-repair-of-flight-hardware/ https://blog.f18.inovati.com/2024/03/05/km-repair-of-flight-hardware/#respond Tue, 05 Mar 2024 19:45:22 +0000 https://blog.f18.inovati.com/?p=101 The spray setup of the wheel hub is minimal. There is no masking required and the wheel is ready to be sprayed soon after it is loaded into Inovati’s KM-HDR system. Read more about our system here.  The hub is sprayed with Inovati’s Al-Trans® 70-52-85.  Here is a demo video of our spray process to better understand… Continue reading KM Repair of Flight Hardware

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The spray setup of the wheel hub is minimal. There is no masking required and the wheel is ready to be sprayed soon after it is loaded into Inovati’s KM-HDR system. Read more about our system here. 

The hub is sprayed with Inovati’s Al-Trans® 70-52-85

Wheel bore post KM spray

Here is a demo video of our spray process to better understand how Kinetic Metallization works.

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Kinetic Metallization Repair Deposition https://blog.f18.inovati.com/2024/03/05/kinetic-metallization-repair-deposition/ https://blog.f18.inovati.com/2024/03/05/kinetic-metallization-repair-deposition/#respond Tue, 05 Mar 2024 19:45:04 +0000 https://blog.f18.inovati.com/?p=19 Video below illustrates additive repair of wheel. Steps include:

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Video below illustrates additive repair of wheel. Steps include:

  • KM Deposit of Al-Trans 70-50-85d
  • KM Al2O3 grit blast
  • Alcohol wipe
Outboard bore post KM grit blasting
Wipe with IPA after grit blasting
Outboard bore after KM
Photo during the KM deposition process using the rotary bore gun

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